Boldt’s Project Production Journey / Application of Production System Optimization (PSO) to Solar Deployment

John Heck explains how Boldt has implemented Production System Optimization (PSO) in its solar energy projects, showcasing its potential to enhance efficiency and reduce timelines.

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Overview

John Heck described Boldt’s transition from traditional project management methods to adopting Production System Optimization (PSO). He discussed how this shift builds on the company’s earlier use of lean principles but goes further by focusing on production processes and real-time decision-making. This change has allowed Boldt to achieve greater predictability and efficiency in its projects.

One of the key examples highlighted was a solar energy project generating 150 megawatts of power over 677 acres. This ambitious undertaking required installing 286,000 solar panels. Heck explained how PSO tools enabled Boldt to streamline workflows, effectively allocate resources, and cut project timelines by up to three months. These results were made possible through meticulous planning, real-time data monitoring, and close collaboration among project teams.

Heck also emphasized the importance of fostering a culture of continuous improvement. By aligning operational strategies with overall project goals, Boldt has created a framework for sustained success. He encouraged industry professionals to adopt production-based approaches to overcome challenges and improve project outcomes.

“We set out to do something different, to think differently. That’s where the real transformation begins.”
John Heck
Boldt

Speakers

John Heck
John Heck
Senior Vice President & General Manager
Boldt

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PPI works to increase the value Engineering and Construction provides to the economy and society. PPI researches and disseminates knowledge related to the application of Project Production Management (PPM) and technology for the optimization of complex and critical energy, industrial and civil infrastructure projects.

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